Belt conveyors are among the most significant material handling equipment utilized in different industries. As its name says, conveyors come with conveyor belts that convey or transfer mediums. The belts are powerful to carry products and materials over varying speeds and distances.
Conveyor belts are utilized for both inclining and declining purposes. Given such an important role, ensuring they perform at their best becomes a must. Sometimes, these belts might break down amid production. When this happens, ordering a new one can be time-consuming and immediate repair is the best solution.
It is vital to perform a conveyor belt repair the proper way. Such is because a minor mistake could lead to devastating results in production. There are essential things to keep in mind to ensure that repair is done right and effectively.
Conveyor Belt Repair: 4 Factors of Consideration
Nature of Damage
The damage can either be minor or major. Analyzing it is of great importance. For example, a small tear on the belt might not be hazardous and can be repaired easily during a planned shutdown. On the other hand, a wide rip on the width of the belt could lead to more severe damage. Such can impact the balance of the belt.
As a rule of thumb, if the rip is over 25% of the belt width, it can be repaired. It is best to perform re-splicing or insert a saddle section if it goes beyond.
Is Temporary Repair Enough?
Not all the time. Once you are done analyzing the nature of the damage, the next thing to do is analyze how long the belt would perform after doing a temporary repair. It is necessary to determine if it can withstand the forces once its strength is restored.
Temporary repairs often cover small types of repairs like a replacement or mending with fasteners. The feasibility and appropriateness of belt repairs greatly depend on the damages endured by the belt. The feasibility is likely to decrease if significant damages have been incurred.
Right Type of Repair
There are many proven techniques for conveyor belt repairs, such as cold cure, Dutchman, metal fasteners, and vulcanized. The best method to implement can be determined after consulting an expert.
Time Needed for Repair
The load carried by the conveyor belt should be shifted to the adjacent conveyor belt. Such can be time-consuming and could affect productivity. It is vital to consider whether you want to perform a repair or require a replacement in such a situation.
The above-mentioned consideration would make the repair process so much easier. Additionally, it is best to be equipped with an extra belt conveyor. If you need a high-quality conveyor system, be sure to acquire them from reputable distributors.